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The trend in drive technology is increasingly moving towards more compact, more efficient systems. The aim is to minimize not only installation space, but also installation and maintenance costs. In the field of drive control, integrated sensor systems are increasingly replacing conventional mounting concepts.
Integrated encoder solutions
The trend in drive technology is increasingly moving towards more compact, more efficient systems. The aim is to minimize not only installation space, but also installation and maintenance costs. In the field of drive control, integrated sensor systems are increasingly replacing conventional mounting concepts.
Attachment encoder
- Additional installation space for add-on encoders
- Bearing-mounted encoders are susceptible to wear
- Encoder is mounted, calibrated and wired separately
- High overall costs for the drive system
Integrated encoder solutions
+ For extremely compact drive concepts
+ Wear-free and maintenance-free thanks to bearingless technology
+ Less effort required to install and connect the sensors
+ Reduced overall costs
Advantages of integrated encoder solutions from Kübler
COMPACT
Can be integrated for extremely compact drive concepts
MAINTENANCE-FREE
Wear and maintenance-free thanks to bearingless technologies
TIME-SAVING
Less effort required to install and connect the sensors
COST-SAVING
Reduced overall costs for the application
Customized solutions developed in collaboration
Individual concepts - Kübler Technology Talks
The bearingless encoder solutions from Kübler for direct integration into drives go one step further. All installation solutions can be individually adapted to the respective application - ideal as part of a joint development of your drive systems with us in the "Kübler technology discussion".
Integrated Encoder Solutions – Kit Systems
Inductive sensors
- Inductive measuring principle
- Extremely slim design
- High resistance to dust, oil, vibrations and moisture
- Induvidual circuit board geometries
- Robust against assembly tolerances
Magnetic sensors with diametral magnet - End of shaft
- High flexibility thanks to a wide range of magnetic rings, pole pitches and resolutions
- Programmable resolution up to 999,999 ppr
- Robust and sensitive
- Quick and easy commissioning
Magnetic sensors with magnetic ring
- Inductive measuring principle
- Extremely slim design
- High resistance to dust, oil, vibrations and moisture
- Induvidual circuit board geometries
- Robust against assembly tolerances
Which sensor solution is best suited for which application?
Inductive sensors
Magnetic sensors with diametral magnet
Magnetic sensors with magnetic ring
Output Signal Variants
Push-pull, RS422 SSI, BiSS
SSI, BiSS
Push-pull, RS422
Resolution / Pulses
up to 24 bit
up to 24 bit
up to 999,999 ppr programmable
Mounting / Installation Requirements
Robust against mounting tolerances, extremely slim design
Relatively easy installation as a kit solution
Very large hollow shaft (up to Ø 180 mm) possible, compact installation depth
Cost / Effort
Medium installation effort, integration into motor possible
Cost-effective, compact series solutions, kit character
Possible interaction with electromagnetic motor brakes must be considered
Flexibility
Individual adaptation of PCB geometries, easily scalable
Independent of shaft diameter
Sensor head in housing or as PCB – many ring options for different shaft diameters
Limitations
Despite good tolerance: possibly higher costs and more complex integration compared to simple magnetic solutions
Magnetic technology may be more sensitive to strong external magnetic fields
Magnetic technology may be more sensitive to strong external magnetic fields
Summary Recommendation
For robust signal detection in environments with dirt, oil, or tight installation conditions
Cost-effective solution for compact series motors with free shaft end
Wide selection for different shaft diameters
