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New Products 2017



655

Increased Flexibility – Increased Performance
Sendix 5000 / 5020 Incremental Encoders

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Flexibility redefined.
The popular encoders of the Sendix 5000 / 5020 family have been technically improved and supplemented with additional options. As a result, they present the ideal solution for even more applications. Special highlight:
24one delivery promise.

 
+ Greater variety of flanges, couplings, and shafts
  • For flawless connection to the application shaft
+ Greater variety of connector types and cable lengths. And now: multiple cable/connector combinations
  • Quick, easy, and safe installation
+ More pulse counts
  • No compromises for positioning tasks
+ More options for specific environmental conditions
  • Salt spray tested surface protection, stainless steel housing (Sendix 5006 / 5026 series), explosion proof classification 2/22
+ Many convenient and clever details
  • A collar on the shaft makes the clamping ring on hollow shaft encoders undetachable
  • Tangential cable outlet – saves space and allows cable layout at any angle
 
+ Optical sensor
  • Highest precision and 100% resistant to magnetic  engfields
+ Rugged bearing construction with Safety-Lock™ design
  • Corrects mounting errors – guarantees long service life
+ Increased operating temperature range and
   more IP protection levels
  • Operating temperatures to -40°C with IP67 and IP66
  • High operating temperatures to +85°C allow higher operating speeds
+ Increased resistance to shock and vibration
  • Long service life and excellent reliability
+ Increased shaft load capacity
  • Increased service life, especially in applications with measuring wheels or belts
+ Isolation inserts for hollow shaft encoders
  • Protection against shaft currents with simultaneous thermal protection – can also be used as reducers
656

Increased Flexibility – Increased Performance
Sendix 5000 / 5020 Incremental Encoders

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With the unique model diversity of the Sendix 5000 / 5020 family of incremental encoders, you will always find the optimum encoder for your application – with lightning fast shipping to boot.

24one Delivery Promise
This free service increases your flexibility. Your preconfigured incremental encoder will be manufactured and prepared for shipping on the same day. In comparison to other commercially available bearing models, the need for compromise is history.

The Benefit of Flexibility

  • Ideal encoder for your application
  • Increased flexibility thanks to reduced production time
  • Increased planning reliability
  • Reduce your machine downtime to a minimum in the event of an emergency

We offer the free 24one delivery promise for all encoders preconfigured with the underlined preferred options. The encoder will be manufactured and prepared for shipping on the same day for orders placed by 9:00 a.m. CET. The 24one delivery promise is limited to 20 units per delivery.

 
560

Efficiency in a Compact Size of ø 40 mm
Sendix Base KI40 Encoders

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Performance up - cost down.
The optical and incremental Sendix Base KI40 encoders unite high efficiency with parts based on sophisticated Sendix technology. They set new standards for cost-sensitive applications. Designed for simple applications, these encoders are suitable for numerous fields of application.

 
Rugged bearing construction with Safety Lock™ design
  • Resistant to installation errors, shock, and vibrations
Optical sensors, max. resolution of 2500 pulses/revolution
  • High precision and 100% resistant to magnetic fields
Aluminum housing, high protection rating (IP64) and wide temperature range from -20°C to +70°C
  • Suitable for industrial environments
Short-circuit protected outputs and reverse polarity protection for the power supply
  • Protection against installation errors
Compact size of only ø 40 mm
  • Suitable for tight installation spaces and smaller machines
 
 
 
Applications
Demands for sensors differ across the globe. Yet they all have something in common: They must be compact and efficient. Incremental Sendix Base KI40 encoders meet these demands.
With their compact design, they are especially suitable for tight installation spaces.
Sendix Base KI40 encoders demonstrate their capabilities in the following applications:
small printing machines, plastics processing machines, textile processing machines, automatic gates, packaging machines, cutting and welding systems, as well as smaller drives and stepper motors.
 
 
561

Efficiency in a Standard Size of ø 58 mm
Sendix Base KI50 Encoders

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Focus on the essential.
The optical and incremental Sendix Base KI50 encoders unite high efficiency with parts based on sophisticated Sendix technology. Designed for mid-size and larger machines and motors.

 
Rugged bearing construction with Safety Lock™ design
  • Resistant to installation errors, shock, and vibrations
Optical sensors, max. resolution of 5000 pulses/revolution
  • High precision and 100% resistant to magnetic fields
Rugged housing, high protection rating (IP65) and
wide temperature range from -20°C to +70°C
  • Suitable for industrial environments
Short-circuit protected outputs and reverse polarity
protection for the power supply
  • Suitable for drives with large shafts and larger machines
Through hollow shaft to max. 15 mm
  • Suitable for drives with large shafts and larger machines
 
 
Applications
Demands for sensors differ across the globe.
Yet they all have something in common: They must be efficient. Incremental Sendix Base KI50 encoders meet these demands.
Sendix Base KI50 encoders demonstrate their capabilities in the following applications:
general automation, factory automation, drive technology, logistics, and material handling.
 
 
562

Powerful and Reliable
Sendix F58 EtherNet/IP Encoders

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Increased performance. Optical absolute singleturn and multiturn Sendix F58 EtherNet/IP encoders are designed for time-critical applications. With their special features, they not only support the performance and availability of a system, but also contribute significantly to time and cost savings.

 
Rugged bearing construction with Safety Lock™ design
  • Protection against installation errors, shock, and vibrations
 
Actual value transmitted 5 times faster than other
commercially available encoders → RPI time of 1 ms
  • Ideal for time-critical applications without expenditure for “CIP motion”
 
Quick and easy start-up, configuration using cyclic
services possible
  • Cost and time savings
 
Fast encoder start-up
  • Increased system performance and availability, fewer costly disruptions
 
Device level ring (DLR) ring redundancy of the network thanks to two network ports
  • Functionality is maintained even if the ring structure is disrupted
 
 
 
Applications
Industrial Ethernet is increasingly becoming accepted as the new communication standard in automation  technology. The goal is to create a vertical integration – that is to say: only one core computer, from the control level up to the industrial production plants – that will be able to control any device.
The Sendix F58 EtherNet/IP encoders demonstrate their abilities in the following application examples:
automotive production, logistics, metalworking, textile, printing, and packaging machines.
 
 
563

Ready for Extremes!
Sendix M58 Multiturn Encoders

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Standard flange and low profile. The magnetic Sendix M58 multiturn encoders are especially rugged and precise due to the energy harvesting technology used, an extremely rugged mechanical design, and a high resolution of up to 38 bits. Whether you choose the analog, SSI or CANopen model, this encoder is perfectly adaptable to your application.

 
Extremely rugged bearing construction with Safety Lockplus™ design, extra large bearing, mechanically protected shaft seal
  • Resistant to installation errors, shock and vibrations, reliable in harsh environments
Energy harvesting technology – no mechanical gears, no battery
  • Wear-resistant and durable, high system availability
Purely magnetic optical scanning, IP65 protection rating, and wide temperature range from -40°C to +85°C
  • Impervious to environmental influences, wide range of uses
Standard installation with 58 mm flange and low profile
  • Ideal for use in tight installation spaces, quick and easy installation
 
 
Applications
Maximum durability and adaptability in a single device.
The magnetic Sendix M58 multiturn encoder was developed for demanding applications. The energy harvesting technology eliminated the need for many mechanical components. The encoder is more impervious and cost-efficient as a result.
The Sendix M58 demonstrates its strengths in the following applications: general automation, logistics, metalworking, and textile machines.


 

 
 
577

Flattest Multiturn Encoder
Sendix F5888M Motor-Line Encoder

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For drive technology. An extremely low profile of only 43 mm and a through hollow shaft of max. 15 mm characterize the optical Sendix F5888M Motor-Line encoder. This opens up new possibilities for motor dimensions as well as installation in tight spaces. Kübler encoders and motors – a perfect match.

 
Rugged bearing construction with Safety-Lock™ design
  • Resistant to installation errors, shock, and vibrations
Low profile of 43 mm, tangential cable outlet
  • Influences the motor length, suitable for tight installation spaces, easy installation
Through hollow shaft to max. 15 mm and A- and B-side clamping
  • Suitable for common drive shafts for gear motors, flexible installation
A variety of electrical interfaces
  • Flexible connection to a frequency inverter
CANopen with additional 2048 ppr incremental track
  • Two-in-one: Absolute positioning and rotational speed measurement, cost-optimized solution
 
 
Applications
Both incremental and absolute encoders are used in gear motors. One of the benefits of incremental encoders is their low profile. The Sendix F5888M Motor-Line encoder achieved this low profile in a compact design.
Thanks to this low profile, these multiturn encoders continue to demonstrate their strengths in the following applications:
standard motors, gear motors, and large motors.
 
 
578

The Standard for Gearless Drives
Sendix 5873 Motor-Line Encoders

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Powerful. The optical Sendix 5873 Motor-Line singleturn encoders are specifically designed
to be mounted onto gearless drives. The 21 bit fully digital high-resolution or 17 bit + 2048 ppr SinCos ensures optimum drive control.
Simple plug-and-play start-up.

 
Stator or expanding coupling, tangential cable outlet,
tapered shaft
  • Easy, perfect installation, reliable connection to the drive shaft
Plug-and-play incl. electronic data sheet and the option to
set the measurement system to a predefined setpoint
  • Quick and easy start-up
Actual value ≤ 1μs, resolution 21 bit fully digital, short
control cycles
  • Increased drive control efficiency
Rugged bearing construction with Safety-Lock™ design
  • Resistant to installation errors, shock, and vibrations
PCB connectors – starting April 2017
  • Flexible connection, cost-optimized solution
 
 
Applications
Because direct drives have a high torque coupled with low rotary frequencies and smooth, quiet running properties they are ideally suited for use in elevator technology.
This technology requires encoders to have specific benefits: short control cycles, high resolution, and reliability.
These characteristics make the Motor-Line version of the optical Sendix 5873 encoders the ideal solution for gearless drives.
 
 
579

Customizable and Durable Bearingless Encoders
Incremental and Absolute

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Non-contact measuring principle.
These magnetic bearingless encoders are wear resistant and extremely durable. Their compact shape is especially suitable for tight installation spaces. In contrast to  encoders with bearings, magnetic bearingless encoders can be designed with a large hollow shaft up to 390 mm, which in turn facilitates the best possible integration of bearingless encoders for any application.


Rugged: magnetic non-contact measuring principle, shock and vibration resistant, protection rating to IP69k
  • Reliable and durable
Compact design consisting of sensor and magnetic ring
  • Ideally suited to the tightest installation spaces
Mounting with slotted holes allows easy adjustment
  • Quick and easy installation ensures optimum operation of the measurement system
Magnetic rings to max. 390 mm for hollow shafts
  • Customized solutions, adapted to your application
Applications
In the area of drive technology, smaller designs are in demand. This is why we created a slim motor design. The bearingless encoders from Kübler are the perfect  solution. Its compact shape ideally integrates with space-saving designs.
These incremental, bearingless encoders are used in drive and elevator technology, wind turbines, and mobile automation (cranes).
 
 
 
580

Rugged and Compact
Draw Wire System with Sendix M36 Encoder

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Reliable. Many draw wire systems from the extensive Kübler portfolio can now be combined with the compact, magnetic Sendix M36 multiturn encoder. Analogmodels of the Sendix M36 are much more compact than conventional system sensors. The scalable measurement range allows a flexible integration into the application.

 
Diverse draw wire portfolio with measurement
ranges of 0.3 m to 4.5 m
  • The right performance for your application
Magnetic Sendix M36 multiturn encoder in a rugged and compact shape measuring only 36 mm
  • Suitable for tight installation spaces, same size for analog, SSI and CANopen models
Cost-efficient and reliable with energy harvesting technology
  • No mechanical gears, no battery
Interchangeable installation:
Easy encoder installation to the draw wire mechanics,
easy encoder replacement (e.g., changing from incremental to absolute encoder)
  • Saves time and cost – maximum adaptability during continuous operation – maximum flexibility
 
 
 
Applications
The precise control and monitoring of positions in various applications requires accurate position measurement. Sensors should be affordable yet rugged and provide the highest possible repeat accuracy.
With these properties, Kübler draw wire encoders demonstrate their strengths in the following applications, among others:
lift tables, construction machinery, medical technology, mobile cranes.
 
 
 
581

Extremely Rugged and Efficient
Draw Wire Encoders D120, Measuring Range 3 ... 10 m

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For outdoor applications.The new draw wire encoders D120 are especially reliable and durable thanks to their extremely rugged design, high protection rating (IP69k),  and wide temperature range. The extensive selection of housing and wire types, wide measurement range, and various interfaces reflect flexibility and adaptability. An  additional highlight is the possibility of redundancy.

 
Various designs: open, closed housing or housing with perforated plate cover
  • The right level of durability for every application ensures reduced downtimes
Protection rating to IP69k, wide temperature range from -40°C to +85°C
  • Reliable and durable outdoor use
A variety of stable wire types (from 0.5 to 1.5 mm) and wire fastenings (clip, M4 screw thread and ring)
  • Flexible and ideal integration into your application
Excellent linearity up to ±0.1 %
  • High performance and cost savings
Potentiometer, 0 ... 5 V, 0 ... 10 V, 4 ... 20 mA, CANopen interfaces
  • Common interfaces suitable for your application
Redundant version available
  • High system availability
 
 
Applications
Sensors reach their limits in outdoor applications. In addition to maximum durability and precision, they must also be cost-effective.
The new draw wire systems now unite these demands in a single device.
Special housing, wire and fastening types ensure reliability and durability in demanding applications with wide measurement ranges – all at very economical prices.
 
 
 
582

Perfect Interaction
Length Measuring Kit – Limes Kit TB

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Focus on your application. Design your own length measuring kit with spring arm, encoder, measuring wheel (pulley) and belt. Take advantage of the unlimited measurement range, free selection of sensors, and simple, flexible mounting options. The Limes Kit TB ensures conistent measurement despite mounting tolerances or irregularities.
 
Stable and temperature-resistant plastic belts
  • Your application determines the measuring length. You will achieve reliable and consistent results with no restrictions
Encoder (incremental or absolute) and interface options
are included
  • Rugged sensor technology and high accuracy, the right interface for your application
Adjustable encoder spring arm
  • Easy installation and consistently reliable measurement
Kit system
  • Cost-efficient solution, easily adaptable to your specific application
 
 
 
Applications
Current measuring systems can sometimes hit their limits. This can have various reasons. Either the measuring length is limited, the design is too large, or the system itself is too costly. The length measuring kit Limes Kit TB from Kübler is easily adaptable to your application. You determine your needs.
The result is an ideal solution with the highest quality at a fair price. The kit is already being used in numerous applications:
textile machines, intralogistics, the glass industry, and cranes.
 
 
 
583

Unwavering Accuracy
Inclinometers IN81 / IN88

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Rugged and versatile.
These inclinometers were specially designed for outdoor use. The rugged housing, high protection rating and wide temperature range reinforce their reliability. Their low  profile facilitates simple and flexible installation. The special feature of the IN81 / IN88 is its high precision, which remains stable even in harsh environments and  during temperature fluctuations. The result is a consistent and optimum measurement for your system.

 
Rugged: Aluminum housing, protection rating IP67 / IP69k, temperature range from -40°C to +85°C
  • Ideally suited for outdoor use, long service life, high availability
Accurate: stable and highly accurate – resolution 0.01°
  • Precise measurements in all environments
2-dimensional inclinations in the measurement range of ±85° or 1-dimensional inclinations up to 360°
  • No restrictions; your application determines the measurement range
Configurable filter settings
  • Perfectly adapted to your application
Stack assembly for redundancy optional
  • Easy installation, space-saving
 
 
Applications
Inclinometers are primarily used outdoors. This is where sensitive sensor technology meets harsh conditions: shock, vibrations, and changing weather conditions. The    inclinometers IN81 / IN88 stands up to the test and demonstrates its capabilities in the following applications:
measurement of the horizontal position of an operator basket on firetrucks or working platforms, levelling of agricultural and forestry vehicles, dynamic measurement of the set-up angle of the boom on tunnel and mining construction machinery, and the solar industry.


 

 
 
584

Quick and Easy. Safety-M compact SMC1, SMC2.

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Speed monitoring. The compact basic modules of the Safety-M compact series are complete speed monitors in a small design. The removable operating and diagnostics display (OLED) allows easy configuration. Integration into existing safety circuits and upgrading of old machines is possible through the secure inputs/outputs and integrated signal splitter.

 
Connection of incremental encoders (SinCos, TTL/RS422 and HTL/push-pull/proximity switch)
  • This results in a versatility in drive safety functions
Integrated signal splitter
  • No complex, external cable routing – simple routing to the controller/frequency inverter
Local diagnosis
  • With status LED on the front panel and removable OLED touchscreen with plain language display
1 analog output 4 ... 20 mA
  • Fast internal signal conversion of the speed into analog values
 
 
Applications
In order to guarantee safe interaction between man and machine, system and machine engineers are utilizing more and more safety technology. This results in new requirements and machine concepts. The compact base module of the Safety-M compact series impresses with critical functions and is easy to implement.
The modules are used in the following applications: machine and system engineering, cranes, steelworks, wind turbines, stage technology, and storage and conveyor technology.
 
 
585

Ethernet Transmission
Slip Ring SR120

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Three-chamber system.
The SR120 slip ring is ideal for applications with higher transmission rates. The three-chamber system enables the simultaneous transmission of signal, load, data, and  Ethernet. A variety of connection options and a rugged and modular design ensure flexibility and reliability. Proven contact technology ensures that the slip ring is  particularly low-maintenance and durable.

 
Rugged: Aluminum or stainless steel housing, high protection rating (IP64), high-quality seals
  • Reliable in harsh environments, no penetration of liquids
Transmission of fieldbus and Ethernet
  • Reliable through fail-safe transmission
Up to 20 channels (load and power), media flow in air or hydraulic models
  • Ensures high variability and flexibility
Multitude of connector and cable connections available
  • Quick and easy installation
 
 
Applications
Slip rings take over the rotating transmission of currents, signals, or data between stationary and rotating platforms. Slip rings must be reliable despite their exposure to harsh environments.
The SR120 slip ring is used in the following applications:
industrial automation, filling systems, labelling machines, and sealing machines.
 
 
586

Rugged and Flexible
Slip Ring SR160

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Solutions. The SR160 slip ring is ideally suited for filling systems and labelling machines. Customizable thanks to the rugged modular design and a variety of connections. Innovative contact technology guarantees durability and maintenance-free use.
 
Rugged: Aluminum or stainless steel housing
  • Reliable in harsh environments, resistant to chemical
    cleaning agents
High protection rating (IP65), high-quality seals
  • No penetration of liquids
Simultaneous transmission of load, signal, data, and Ethernet, media flow in air or hydraulic models
  • Ensures high variability and flexibility
Multitude of connector and cable connections available
  • Quick and easy installation
 
 
Applications
Slip rings take over the rotating transmission of currents, signals, or data between stationary and rotating platforms. Slip rings must be reliable despite their exposure to harsh environments.
The SR160 slip ring is suited for these applications: filling systems and labelling and sealing machines.
 
 
587

Powerful and Rugged
Slip Ring SR250H

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High current up to 80 A.
The SR250H slip ring transmits loads up to 80 A, signals and data for powerful drives in parallel. The rugged modular design and a variety of connection options ensure flexibility and reliability. Innovative contact technology ensures that the slip ring is particularly low-maintenance and durable.
Custom solutions are no problem for the SR250H – contact us!
 
Rugged stainless steel housing, high protection rating (IP64), and high-quality seals
  • Reliable in harsh environments, resistant to chemical
    cleaning agents
Load transmission up to 80 A
  • Optimum supply of powerful drives
Parallel transmission of load, signal and data,
media flow in air or hydraulic models
  • Ensures high variability and flexibility
Multitude of connector and cable connections available
  • Quick and easy installation
Designed for the highest adaptability
  • We create a solution specifically tailored to your needs
 
 
 
Applications
Slip rings take over the rotating transmission of currents, signals, or data between stationary and rotating platforms. Slip rings must be reliable despite their exposure to harsh environments.
The SR250H slip ring is ideally suited for these applications: filling systems, labelling machines, sealing machines, automatic revolving transfer machines, construction machinery, cranes.
 
 
 
588

Simple and Versatile
Multifunctional Display / Control Devices 570T, 571T, 573T

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Touchscreen. A benefit of these new multi-functional devices is their user friendliness using simple plain language programming with resistive touchscreen. All metering, measuring and control tasks, such as pulse sensing for quantity, position, frequency, and time (571T). SSI signals for position measurement/control (570T) as well as processing of standard signal inputs and transmitters (573T).

 
Plain language programming, touchscreen (color switching), no instruction manual required
  • Easy and quick start-up – saves costs and time
Four fast transistor and/or two relay switch outputs
  • Flexible programming of switching states, adapted to your application
High analog output resolution of up to 16 bit
  • Preparation of measured values as standard signal inputs for further processing
Available RS232 interface
  • Support for the commissioning or control of your application
Modular design and order number
(switch outputs, analog output, and/or interface)
  • The device only includes the necessary functions
 
 
 
Applications
The displays monitor and control limits or transmit scaled measured values. For example: valve control for gas turbines, measurement of the total length of multilevel crane systems, monitoring of lock gates, blade adjustment for turbines, pitch adjustment for wind turbines, positioning of processing
machines (wood, metal, glass), ice surface processing machines, level indicators in tank systems. Flow monitoring in production systems, dwell time of parts in ovens, for example, beyond the frequency measurement (reciprocal), speed measurement from the run time.
589

Battery Powered
Pulse and Time Preset Counter Type 901

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8-year service life.
The redesigned 901 pulse preset counter was expanded with the time preset counter function, which makes it perfect for electro-mechanical preset counters. Whether the wide-range counting and reset input of 12 ... 250 AC/DC (electrically isolated) or the new version with NPN inputs, this device uses internal lithium cells to  autonomously record, display and evaluate pulses or times.

 
Addition and subtraction counters
  • Displays quantities produced or times as well as residual quantities and remaining times
Now with an expanded temperature range from
-20°C ... +65°C
  • For use in even the harshest industrial environments
Wide-range counting and reset input
  • A replacement for meters with various voltages
Programmable time units, decimal point
  • Records in the desired unit
Simplest presets and operating interface
  • Can be installed and operated without previous experience
 
 
 
Applications
Recording and controlling quantities and production processes (e.g., number of press cuts or cuts) on production machines
(e.g., row counters for knitting machines), packaging units and
operating hours (e.g., monitoring of service times for filter or oil changes), throughput times (e.g., dwell times in hardening or baking ovens), clocks (e.g., for pasture fences, autonomous).